So now we begin the hardest part of this restoration....trying to solve the problems with the shell. I took the front visor off yesterday. These are the "before " pictures and hopefully down the road things will look much better. I doubt very much, that pictures like these have ever been posted on the internet.
You can see how unique the stitching is both for the visor and sweatband. The way the sweatband is cut out is also unique and I will post pics once I have better light conditions.
The visor stitching on this tschapka is slightly different than the last officer one I did for Scout17. There are more stitches.
The front visor has obvious problems and these must be dealt with before restitching. Officer tschapka visors, have 3 layers...first a very thin finished leather outer layer, next a thin stiff cardboard or leather middle part and then a painted cloth layer on the inner side of the visor. It is the 2 cloth and thin leather layers that are folded over and stitched to the shell. You could not achieve a smooth fold where visor meets the shell, if you tried to do the cardboard as well. As to the cloth, it could be either coarse cotton or linen. My choice, would be linen as it is stronger than cotton. In this piece, the thin outer leather has split and given way, not the linen cloth. Obviously, even when these helmets were new, there was a lot of stress on this stitch line when the owner took off his hat and set it down on something. The visor bore much of the weight because it stuck out from the shell.
This photo shows the 3 layers I talked about....thin leather glued to stiff cardboard/leather then cloth on the inside. The classic" tschapka visor fold" involves only the thin outer leather and cloth on the inside. I have only restitched one Ordinary Ranks tschapka visor. In this case, the middle layer of leather was thicker, and the inside layer was black paper not linen.
Trying to explain this Tschapka construction, even with the aid of photos has been difficult. I hope that everyone can understand what I have tried to describe.