Prussian Artillery Felt

This is 100% a felt shell. The darkened area on the edge is a burnished dirty edge...that's all. I have seen this before and it can easily be sanded off...with sand paper...
 
This is 100% a felt shell. The darkened area on the edge is a burnished dirty edge...that's all. I have seen this before and it can easily be sanded off...with sand paper...
Thanks. Amazing how hard they make the felt. Any hints on the sanding process if I dare to try and do it?

Peter
 
Yes…we both need to go on the net a see how felt hats are made and shaped. The process has been going on for hundreds of years. These old helmets were produced in much the same way as civilian hats are today and in the past just a different shape and colour. I do know that steam is employed. I have carefully used steam to fix the top of a couple of caved in filz helmets. Retail clothiers also use cold vapour to remove wrinkles from clothes.
 
The felt helmets were pressed over a mold under pressure and hot steam. Hat makers use steam machines to adapt felt hats to head shapes. The felt can be shaped again under hot steam.
 
The felt helmets were pressed over a mold under pressure and hot steam. Hat makers use steam machines to adapt felt hats to head shapes. The felt can be shaped again under hot steam.
Thank you for that information. I imagine they must use some sort of chemical stiffener as well to make the felt get so hard, or is it just very thick felt that is compressed so much it becomes very hard? Interesting discussion.

Peter
 
Update.

Added one of Brian’s replacement liners (yes I know the purists won’t like this) and got a better wappen without the missing cross and missing small eagle head. If you look at the pictures of the other wappen you will see it is a perfect match.

Does anyone have a set of original grey steel chinstrap fittings they might sell to me?

I also used the the careful sanding trick and removed the black dirt from the edges. (Okay just noticed I missed a bit - will fix).

Thanks for the advice Pontiac9999!

Peter
 

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Here is one I have which is very simular to the one you have, which is made in tin instead of felt. @Peter B
 

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Hello Peter,

Just found this thread, but I agree; you did good work on your helmet.

It gave me a chuckle reading this.

My first ersatz felt was an identical Prussian artillery like yours, and I was convinced that there was no way that felt could be that ridgid.

There HAD to be SOMETHING under it!

But, I figured out that they actually could make felt really rigid in the end.

Nice helmet, and great job!

Bryan.
 
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